Industrial sector

Pioneering GmbH and Zühlke realise a field-test-ready prototype within six months

We supported Miele's business incubator to help drive their vision of revolutionary sleep quality. Combining engineering and prototyping expertise with a "fail early" mindset, we created a base for future innovation.

The project at a glance

  • Pioneering GmbH envisioned developing an innovative product to revolutionise sleep quality.
  • We delivered high-performance experience prototypes that verified the product’s effectiveness within a tight timeframe of six months.
  • Pioneering GmbH benefited from gaining valuable new insights into the challenges and opportunities of entering a new market with a new product.

Facing the challenge of realising a bold vision under tough conditions

Pioneering GmbH promotes business concepts and start-ups within company ranks. Their team wanted to develop a product aimed at improving sleep quality. While the concept was innovative and full of potential, the team faced critical challenges from the outset. They needed to move swiftly from concept to field-test-ready prototypes within six months – a more than ambitious timeline, even with sufficient resources and expertise.

The Zühlke team was tasked with creating a field-test ready prototype and demonstrate the concept’s effectiveness under lab conditions within the constrained six-month timeline.

Supporting with deep expertise in systems engineering and agile development

The challenges of this project didn’t end with the timeline. Pioneering’s team needed to ensure the product not only performed effectively under lab conditions but was also energy-efficient and adhered to optimised manufacturing costs – an essential step for any startup entering the market.

Pioneering GmbH required a partner who could bridge the gap between their high-level product vision and precise engineering execution – without compromising on quality. With Zühlke’s deep expertise in systems engineering and our proven ability to thrive in dynamic, high-pressure environments, we were selected as the ideal partner.

Agility and collaboration step by step pave the way for a successful market entry

Using our engineering and agile approach, we adopted a "fail early" mindset, prioritising rapid iteration and frequent feedback to ensure that every prototype pushed the concept closer to maturity. This process allowed the engineers to show improved product performance and readiness while adhering to the tight deadline.

Key actions included:

Defining the product vision and technical architecture:

Leveraging existing technologies to craft an integrated, scalable solution.

Utilising rapid prototyping techniques:

Allowing quick iteration and ensuring high-performance benchmarks were met.

Optimising materials for performance and manufacturability:

Balancing innovation with cost-effectiveness.

Throughout the process, Zühlke worked closely with Pioneering’s team to align the technical development with the team’s changing requirements and overall vision. This partnership focused on trust, transparency, flexibility and collaboration. These values guided every decision – whether about architecture, materials, or testing protocols –ensuring it had the best possible impact on the project.

Dr. Ina Nordsiek, CEO, Pioneering GmbH
' Zühlke was instrumental for our success. The level of transparency and flexibility they delivered was beyond anything we had experienced before. While many can manage the technical side, Zühlke stands out by seamlessly blending technology and culture into truly innovative products. '
Dr. Ina Nordsiek
CEO, Pioneering GmbH

Measurable success, additional funding, and a solid foundation for future innovation

The results of this collaboration exceeded the client’s expectations. Within six months, Zühlke delivered high-performing prototypes that validated the product’s effectiveness in improving sleep quality. A subsequent scientific study further confirmed these findings, demonstrating measurable improvements in sleep outcomes.

The prototypes also surpassed energy efficiency expectations, making them more appealing from a sustainability perspective. Additionally, the success of the project secured further funding and provided Pioneering GmbH with strategic insights to refine its strategy. As a direct result, Pioneering GmbH gained invaluable knowledge on introducing a novel product to an emerging market, laying the groundwork for future innovations.

' Beyond the product’s performance, we were particularly impressed and convinced by the effective and efficient collaboration, defined by trust, transparency, and flexibility. We see no other solution on the market that matches the performance of what we have developed together. '
Dr. Ina Nordsiek
CEO, Pioneering GmbH

Collaboration as key to transform ambitious ideas into tangible results

The collaboration demonstrates the importance of combining agile methodologies with a clear product vision and robust technical expertise. By embracing an iterative approach and prioritising feedback cycles, Zühlke helped navigate the complexities of rapid product development without compromising on quality or performance.

Discover how to develop innovative and future-proof solutions.